Case Studies - Overall Tier 1 OE Plant Operations and Closure

Project Description: Provide necessary resources and support to oversee daily management of a facility through bank build completion and tool move transition.

Key Resources Provided:

Plant Manager
Quality Manager
Materials Support
Operations Support

Activity Summary:

Completion of bank builds and weld cell moves for 17 cells and 53 part #’s to plan
Completion of 2000 ton press bank build and tool relocation for 38 tools stamping 42 part #’s
Established FIFO process and containment method to properly manage the 4-6 week banks
Eliminated the need for 3rd party warehousing through proper materials management resulting in $135K savings
Resolved $650K negative inventory
Established a cycle count process eliminating downtime issues and resulted in a manning reduction saving in excess of $48K
Completed exit PPAP documentation for 53 weld cell and 42 stamping part #’s
Improved delivery performance from 99.82% YTD to 99.96% YTD
Completed physical inventory reporting only a $200K loss against a $1.0M expected loss.

 
 


3P Partners
5B Park Lane, Hilton Head Island, SC 29928 | 1-866-490-4860 | 843-842-2585 | contactus@3ppartnersdls.com

©2008 3P Partners. All rights reserved.